Solvent-induced self-organization approach for polymeric architectures of micropores,hexagons and spheres based on polyurethanes prepared via novel melt transurethane methodology

Solvent-induced self-organization approach was developed, for the first time, to produce polyurethane microporous templates and higher ordered morphologies such as micro or nanometer-sized polymeric hexagons and spheres. A novel melt transurethane methodology was designed and developed for synthesizing new class of cycloaliphatic polyurethanes under nonisocyanate and solvent-free conditions. In this new process, a diurethane monomer was polycondensed with equimolar amounts of diol in presence of Ti(OBu)₄ as catalyst with the removal of low boiling alcohol from the equilibrium. The hydrogen bonding of the polyurethanes are very unique to their chemical structure and they undergo selective phase-separation process in solution to produce hexagonally packed microporous templates. The increase of water content in the polymer solution enhances the phase-separation process and the micro pores coalesce to isolate the encapsulated polymer matrix into polymeric hexagons or densely packed solid spheres. The concentration-dependent solution FTIR and ¹H NMR of the polyurethanes revealed that the polymers possessing higher H-bonding association constants (K) have greater tendency to undergo solvent-induced self-organization phenomena. The mechanism of solvent-evaporation process indicated that only microporous polyurethanes have tendency to form higher ordered hexagons and spheres whereas others failed to show any new morphology. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2351–2366, 2007