Synthesis of micelle templated silico-aluminas with different alumina contents

The computer aided analysis of the EPR spectra of radical surfactant probes inserted in cetyltrimethylammonium bromide micelles provided information on the kinetics of formation of micelle templated silico-aluminas (MTSA) at 343 K, obtained by means of silica and alumina alkaline solutions at different Si/Al ratios (from infinity to 4). Mainly two spectral components were analyzed and relatively quantified in the EPR spectra: (1) the micellar component, due to probes inserted in the surfactant aggregates, whose mobility decreases over the synthesis time, thus reporting on the progressive modification of the micelle structure and the solid condensation; (2) the interacting component, mainly arising from the electrostatic interactions between the surfactant heads and the charged surface sites. This last component increases its relative intensity over the synthesis time, informing about condensation and structuration of the silico-alumina at the micelle surface. X-ray diffraction (XRD), nitrogen sorption isotherms at 77 K, thermogravimetric analysis, TEM and chemical analysis were performed to characterize both as-synthesized and calcined MTSA materials. Nitrogen sorption isotherms allowed us to evaluate the pore diameter, the specific surface area and the pore volume. At Si/Al<15 a decrease in pore volume and specific surface area was interpreted as due to the contemporaneous presence of a hexagonal MTSA and an amorphous material, which was ascertained by means of XRD as the only present at Si/Al=4. The amorphous structure at Si/Al<15 used Na+ as contraions, whereas the surfactants are no more needed to neutralize the negatively charged groups at the solid surface. The hypothesis of a "break" at Si/Al=15 was supported by EPR: the interactions between the surfactant probe heads and the negatively charged surface groups are drastically reduced at Si/Al<15. On the contrary, at Si/Al>15, increasing amounts of alumina slow the kinetics of the synthesis but enhance electrostatic interactions between the surfactant heads and the negatively charged surface groups. Dilution of the synthesis mixture decreased the extent of the interactions, due to partial protonation of the silanol groups, and slowed the synthesis process.