Saturation ratio of poly(ethylene oxide) to silicate in melt intercalated nanocomposites

Melt intercalation has been found to be a very successful approach for preparation of polymer-clay nanocomposites. An aspect of this area that has been little investigated is the amount of polymer required to fill the interlayer galleries of the clay. This paper reports experiments which determine the amount of poly(ethylene oxide) (PEO) required to saturate the spacing between montmorillonite (MMT) or organically-modified bentonite (B34) layers. Differential scanning calorimetry (DSC), X-ray diffraction (XRD) and thermogravimetric analysis (TGA) were used to determine the saturation ratios of PEO to silicates, which are then compared to theoretical calculations. The deduced saturation ratio of PEO to MMT is 28:72, and PEO to B34 15:85 by XRD and DSC, whilst ratios of PEO to MMT of 21:79 and PEO to B34 10:90 were obtained via TGA. The density of intercalated PEO in the silicate galleries is estimated to be 0.82 g/cm³, which suggests that PEO in the silicate galleries is far less efficiently packed than in the amorphous region of the bulk polymer.