Nucleation kinetics of selenium (+4) precipitation from an acidic copper sulphate solution

The removal of selenium from copper sulphate solution prior to the electrowinning of copper is desirable in order to minimise contamination of the copper cathodes by selenium and other impurities. The selenium removal is effected by a precipitation process that takes place under high supersaturation conditions, which favour nucleation over any other particle formation processes. There is currently no fundamental information on the nucleation kinetics of this important process. In this study, the nucleation kinetics of selenium (+4) precipitation from an acidic copper sulphate solution was determined using the classical nucleation theory (CNT). Experiments were carried out by varying the levels of supersaturation from 8.66×10¹⁵ to 4.33×10¹⁷ at a temperature of 95 °C under atmospheric pressure. The nucleation rates for four different levels of supersaturation, the nucleation work and the nucleus size were determined. The kinetic constant A was found to be 3.92×10²⁷ m⁻³ s⁻¹, which shows that the nucleation process takes place through a homogeneous mechanism. The associated thermodynamic parameter (B) was determined to be 8.98×10⁰⁴.