Vehicle dynamics simulations with coupled multibody and finite element models

With the advent of multibody system simulations (MSS) programs, it has become common practice to use computer modeling to evaluate vehicle dynamics performance. This approach has proved to be very effective for predicting the handling performance of vehicles; however, it has proved less successful for predicting the vehicle response at frequencies that are of interest in ride harshness and durability applications. The lack of correlation between theory and experiment can be partially traced back to tire models that are inadequate for rough road simulation. This paper presents a comprehensive vehicle dynamics model for simulating the dynamic response of ground vehicles on rough surfaces. This approach uses a MSS program to simulate the vehicle and a nonlinear FE program for the tires. Parallel processing of the tire models improves the efficiency of the overall simulation. Applications for this technology include vehicle ride and harshness analysis and durability loads simulation. This paper describes the MSS vehicle model, the tire FE model, and the interface which transfers data between the two simulations. Simulation and experiment results for a single tire without a vehicle encountering an obstacle and for a vehicle with four tires driving across a pot hole are presented. Conclusions and opportunities for further research end the paper.