SHS等离子喷涂制备FeAl2O4-Al2O3-Fe纳米复合涂层的研究

利用SHS等离子喷涂技术，将经过机械团聚法制备的Fe₂O₃-Al复合粉体送入等离子焰流，沉积出厚度约为400 μm的复合涂层.利用XRD，SEM 和TEM等检测手段对涂层的成分和组织进行了分析，测定了涂层的显微硬度、断裂韧性以及耐磨性.结果表明涂层为具有纳米结构的FeAl₂O₄-Al₂O₃-Fe纳米复合组织；涂层的显微硬度为HV_100g870；断裂韧性是普通Al₂O₃涂层的2倍；无润滑磨损的耐磨性是普通Al₂O₃涂层的2.5倍. 关键词： SHS等离子喷涂 纳米涂层 断裂韧性

Preparation nanostructured FeAl2O4-Al2O3-Fe composite coating by SHS plasma spraying technology

In this paper, composite coating (about 400 μm thick) was prepared by SHS plasma spraying technology using micro-dimensional Fe₂O₃-Al composite feedstock, which was fabricated by mechanical glomeration. The composition and microstructure of the coating were analyzed by X-Ray diffraction, scanning electron microscopy and transmission electron microscopy. Meanwhile, the microhardness, fracture toughness and wear resistance were also measured. It shows that the skeleton of the coating is mainly composed of nanostructured FeAl₂O₄ and Al₂O₃, and the dispersed phase is nanosized Fe. The composite coating possesses satisfactory microhardness of about Hv870. Compared with conventional alumina coating, the fracture toughness and wear resistance of composite coating are increased by one and 1.5 times, respectively.