| Abstract: | The diffusion and gelation dynamics of nonsolvent-induced phase inversion in several polyethersulfone (PES)/solvent/nonsolvent systems are observed using a dark-ground optical technique. The observed dynamics are correlated with the resultant morphologies of the solidified gels obtained via scanning electron microscopy. In situ dynamic measurements show that rapid precipitations result in finger formation and delayed precipitations result in sponge formation. Rapid precipitations for some systems also exhibit an initial region of high, anomalous diffusion front motion which correlates well with the appearance of finger-like macrovoids in the film sublayer. Micrographs of both thin (200–300 μm) and thick (3 mm) films formed by liquid-liquid demixing clearly show that the overall morphologies scale with initial film thickness. However, as observed for the cellulose acetate (CA)/dimethylsulfoxide (DMSO)/H2O system, the possibility of crystallization can complicate the scaling analysis. A ternary diffusion model is also employed to describe the isothermal diffusion encountered during the formation of PES membranes. Binary thermodynamic and kinetic parameters needed for computations are determined from experimental data. Model results agree well with experimental observations. The model accurately predicts the transition from finger-to-sponge formation, as well as other observed trends in dynamics and morphology. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys, 35: 569–585, 1997 |
