In situ catalyst systems for ring-opening metathesis polymerization

Several new in situ tungsten catalyst systems for ring-opening metathesis polymerizations (ROMP) by reaction injection molding (RIM) have been developed by adding BF₃ promoter to binary catalyst systems, by using metal hydride cocatalysts, and by altering the ligands on the procatalyst metal center. BF₃ etherates improved catalyst efficiency and reduced induction times for formation of active catalysts from reaction of aryloxytungsten complexes [e.g., (ArO)_y(WX_x)] with organotin hydrides. Coordinatively unsaturated cationic intermediates, such as [(ArO)_yWX_x-1]⁺ BF₃X⁻, are proposed to facilitate formation of the active catalysts. Tougher poly(dicyclopentadiene) (polyDCPD) composites were produced using < 5 wt % of styrene-butadiene block copolymers due to formation of small “shell-core” rubber morphologies when BF₃ promoter was added to the catalyst system. Nonalkylating metal hydrides besides R₃SnH, including (PPh₃)₂CuBH₄, (PPh₃CuH)₆, and Cp₂ZrClH, were shown to be cocatalysts. The optimum 2 : 1 stoichiometric ratio of organotin hydride cocatalyst to tungsten, revealed by BF₃-promoted catalyst systems, and W^V EPR resonances (g ∼ 1.7) observed in the reaction of aryloxytungsten with organotin hydride are consistent with an overall reduction and reoxidation mechanism for formation of the active metathesis catalysts. Some tungsten complexes derived from 9-hydroxyfluorene, 2,2′-(and 4,4′)-biphenols, and 1,4-hydroquinones were found to be very reactive procatalysts, even in the absence of cocatalyst in some cases. These procatalysts also were paramagnetic, characterized by unusual EPR spectra consistent with W^V (g = 1.6–1.9) and “ligand-centered” (g = 2.003) resonances. Valence tautomeric species, analogous to catecholate-semiquinonate complexes, are proposed. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 3027–3047, 1997