Synthesis of poly(vinylidene chloride)-based composite latexes by emulsion polymerization from epoxy functional seeds for improved thermal stability

Poly(glycidyl methacrylate-co-butyl methacrylate)/poly(vinylidene chloride-co-methyl acrylate) (poly(GMA-co-BMA)/poly(VDC-co-MA)) composite latexes have been successfully synthesized via a two-stage emulsion polymerization process. In a first step, emulsion copolymerization of GMA and BMA was carried out in optimized conditions (low temperature, neutral pH, starved-feed conditions) to both limit the hydrolysis of epoxy groups and obtain small particle size (typically 30-50 nm size range). Composite latexes were then obtained by a second-stage seeded copolymerization of VDC and MA in the presence of tetrasodium pyrophosphate to control the pH and reach high molecular weight, leading to partial encapsulation of the seed particles (snow-man morphology, in agreement with theoretical expectations). Thermogravimetric analyses performed on the resulting composite particles showed that the epoxy-functionalized seed polymer behaved as an efficient thermal stabilizer of PVDC.