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基于生死单元的激光铣削温度场数值模拟与验证
引用本文:许兆美,刘永志,周建忠,蒋素琴,王庆安,汪通悦,洪宗海. 基于生死单元的激光铣削温度场数值模拟与验证[J]. 红外与激光工程, 2014, 43(6): 1755-1760
作者姓名:许兆美  刘永志  周建忠  蒋素琴  王庆安  汪通悦  洪宗海
作者单位:1.淮阴工学院机械工程学院,江苏淮安 223003;
基金项目:科技部国家星火计划(2013GA690404);江苏省光子制造科学与技术重点实验室开放基金(GZ201302)
摘    要:利用ANSYS 有限元模拟软件建立了激光铣削过程的三维瞬态有限元模型,并以Al2O3 陶瓷材料的激光铣削加工为例,利用ANSYS 中的单元生死技术对激光铣削过程中温度场的动态分布进行了模拟。选取其中的一组参数,详细分析了铣削件表面某一点温度场的变化规律,确定了沿样件不同的扫描路线上铣削层的宽度和深度,并提出了温度场模拟结果的间接验证方法,即将温度场模拟获得的铣削层宽度和深度与实验测得的数据进行对比,对比结果较吻合,说明建立的有限元模型能够进行激光铣削效果的预测。

关 键 词:生死单元   陶瓷   激光铣削   数值模拟
收稿时间:2013-10-15

Numerical simulation and test of laser milling temperature field based on birth-death elements
Affiliation:1.Faculty of Mechanical Engineering,Huaiyin Institute of Technology,Huaian 223003,China;2.School of Mechanical Engineering,Jiangsu University,Zhenjiang 221013,China;3.Military Representative Office of Second Artillery Crops in Tianjin,Tianjin 300308,China;4.Faculty of Foreign Language,Huaiyin Institute of Technology,Huaiyin 223003,China
Abstract:A three-dimensional transient state finite element model of the temperature field of laser milling has been established based on ANSYS software. As an example, Al2O3 ceramic material has been milled by laser to simulate the temperature field. The dynamic distribution of the temperature field was simulated during the laser milling process. A group data were chosen to analyze the change orderliness of the temperature on the sample surface. The milling width and depth were determined along different scanning route. An indirect verification method was put forward to test the result of the simulation. The milling layer width and depth of the temperature simulation were compared with the experimental data. The result shows all the data can be coincided, which show the finite element model can predict the effect of laser milling.
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