Multiple crane scheduling in a batch annealing process with no-delay constraints for machine unloading

In this work, we focus on the scheduling of multi-crane operations in an iron and steel enterprise for a two-stage batch annealing process. The first stage is the heating process, and the second stage is the cooling process. To start the heating (cooling) stage, a special machine called a furnace (cooler) must be loaded. The real constraints of no-delay machine unloading are defined as follows: once the heating (cooling) is completed, the furnace (cooler) must be unloaded by crane immediately. The goal is to schedule limited machines (furnaces and coolers) operated by multiple cranes to minimize the completion time of the last annealed coil (makespan). We formulate a mixed-integer linear programming model to address this problem. Certain feasible properties are identified to avoid crane conflicts and ensure that the machine unloading no-delay constraints are met. Based on these necessary conditions, we then present a heuristic algorithm with running time in connection with the number of cranes, coils and machines. A lower bound to the problem is also developed. Through theoretical analysis, we show the worst-case bound of our heuristic algorithm. The average performances of the solution approaches are computationally evaluated. The computational results show that the proposed heuristic algorithm is capable of generating good quality solutions.