Fast-response piezoresistive pressure sensor based on polyaniline cotton fabric for human motion monitoring

Wearable flexible sensors with quick response time and high stability are required in the fields of human motion detection, personal health monitoring, and artificial electronic skin. However, their design remains a challenge. To address this need, we fabricate a piezoresistive sensor with a wide detection limit, fast response time, and excellent stability in this work. Nickel (Ni) and copper (Cu) films are deposited on cotton fabric (CF) by in-situ polymerization of polyaniline (PANI) using magnetic filtration cathode vacuum arc deposition technology to obtain copper/polyaniline cotton (Cu/PANI/CF) and nickel/polyaniline cotton (Ni/PANI/CF). The pressure sensor is then fabricated by self-assembly. The proposed pressure sensor has a wide detection limit (0–180 kPa), rapid response time (30 ms), high cycle stability (>5000), and can detect the movement of each joint of the human body (such as the knee, finger, elbow, etc.). The sensor can also monitor different facial micro-expressions, including smiles and blinking. Based on the practical application of human motion signals and the detection of subtle stress, the proposed sensor demonstrates significant potential as a wearable electronic product for health monitoring.

Graphical abstract