A novel method to fabricate lithium-ion polymer batteries based on LiMn2O4/NG electrodes

A novel method to fabricate lithium-ion polymer batteries (LiPBs) has been developed. The LiPBs was fabricated without microporous polyolefin separators, taking spinel lithium manganese oxide (LiMn₂O₄) and natural graphite (NG) as the electrodes. The thicknesses of the cathodes and the anodes are 190 and 110 μm, respectively. The NG anode was coated with a microporous composite polymer film (20 μm thick) which composed of polymer and ultrafine particles. The coating process was effective and simple to be used in practical application, and ensured the composite polymer film to act as a good separator in the LiPB. The LiPBs assembled with the coated NG anodes and pristine LiMn₂O₄ cathodes presented better electrochemical performances than liquid lithium-ion battery counterparts, proving that the microporous composite polymer film can improve the performance of the coated NG anode. In this paper, the spinel LiMn₂O₄/(coated)NG-based LiPBs exhibited high rate capability, compliant temperature reliability, and significantly, excellent cycling performance under the elevated temperature (55°C).