Controlled water flooding of polymer electrolyte fuel cells applying superhydrophobic gas diffusion layer

Water transport is critical to the successful implementation of polymer electrolyte fuel cells (PEFC), especially in long-term and dynamic operation in automotives. Liquid water appears in the fuel cells not only from the water generated at the cathode catalyst layer but also as a result of condensation of water vapor from the humidified gases. In this study, we report a simple approach to prepare a superhydrophobic gas diffusion layer by chemical vapor deposition of polydimethylsiloxane without significant change in pore size of gas diffusion layer unlike other approach adding hydrophobic agent such as polytetrafluoroethylene. A superhydrophobic coating on the GDL can be obtained, leading to exceptionally enhanced power performance and stability of PEFC especially at a high current where water transport becomes more critical.