Ceramic membranes modified with catalytic oxide films as ensembles of catalytic nanoreactors

Hybrid catalytic membrane systems have been produced by modifying porous ceramic membranes with metal oxide films. A two-layer cermet membrane consisting of a flexible stainless steel layer and an overlying porous TiO₂ ceramic layer and a ceramic titanium carbide membrane are examined. The membrane surfaces have been modified by the alkoxide method using colloidal organic solutions of metal complex precursors. Producing a tetragonal single-phase ZrO₂/Y₂O₃ coating on the cermet surface increases the abrasion strength of the ceramic layer. CO oxidation and the oxidative conversion of methane into synthesis gas and light hydrocarbons can be markedly intensified by modifying the membrane channels with Cu_0.03Ti_0.97O_2±δ and La + Ce/MgO catalysts, respectively. A method has been developed for depositing, onto the geometrical surface of a membrane, a film of the new single-phase oxide P_0.03Ti_0.97O_2±δ with an anatase structure and uniform pores of mean diameter 〈d〉 ～ 2 nm. Blocks of zeolite-like silicalite can be formed on the surface of the phosphorus-titanium oxide film. The resulting hybrid membrane is characterized by an anisotropic permeability depending on the flow direction. This property has an effect on conversion and selectivity in the nonoxidative dehydrogenation of methanol.