Preparation of gradient copolymers via ATRP in miniemulsion. II. Forced gradient

A series of forced gradient copolymers with different controlled distribution of monomer units along the copolymer backbone were successfully prepared by atom transfer radical polymerization in miniemulsion. The newly developed initiation technique, known as activators generated by electron transfer, was beneficial for forced gradient copolymers preparation because all polymer chains were initiated within the miniemulsion droplets and the miniemulsion remained stable throughout the entire polymerization. Various monomer pairs with different reactivity ratios were examined in this study, including n‐butyl acrylate/t‐butyl acrylate, n‐butyl methacrylate/methyl methacrylate, and n‐butyl acrylate/styrene. In each case, the added monomer diffused across the aqueous suspending medium and gradient copolymers with different forced distributions of comonomer units along the polymer backbone were obtained. The shape of the gradient along the backbone of the copolymers was influenced by the molar ratio of the monomers, the reactivity ratio of the comonomers as well as the feeding rate. The shape of the gradient was also affected by the relative hydrophobicities of the comonomers. Copolymerizations exhibited good control for all feeding rates and comonomer feeding ratios, as evidenced by narrow molecular weight distribution (M_w/M_n = 1.20–1.40) and molecular weight increasing smoothly with polymer yield, indicating high initiation efficiency. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1413–1423, 2007