Novel heterocyclic poly(arylene ether ketone)s: Synthesis and polymerization of 4‐(4′‐hydroxyaryl)(2H)phthalazin‐1‐ones with methyl groups

Based on green chemistry, a simple and efficient direct synthesis of 4‐(4′‐hydroxyaryl)(2H)phthalazin‐1‐ones ( 2a–2f ) was developed in a two‐step reaction, in which the Friedel–Crafts acylation reaction of six phenols with phthalic anhydride was initially carried out and then followed by cyclization with hydrazine hydrate in good to excellent yields with high regioselectivity. A number of novel heterocyclic poly(arylene ether ketone)s were prepared conveniently from several unsymmetrical, twist, and noncoplanar phthalazinone‐containing monomers ( 2a–2f ) and an activated difluoro monomer via a N? C coupling reaction. It was very interesting that the obtained monomers and polymers exhibited diverse properties with the variation of the number and location of the substituted methyl groups. All these polymers had a high molecular weight with M_n and η_inh in the range of 44,960–169,000 Da and 0.38–0.79 dL/g, respectively. Actually, the obtained polymers displayed excellent thermal properties with T_g's ranging from 222 to 248 °C and 5% weight loss temperatures in nitrogen higher than 430 °C. Moreover, these polymers were readily soluble in common organic solvents, such as N‐methyl‐2‐pyrrolidone, chloroform, pyridine, and m‐cresol, and could be cast into flexible and colorless or nearly colorless films by spin‐coating or casting processes. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1525–1535, 2007