高温高压喷射湍流区中X70管线钢CO2腐蚀电化学特征

采用高温高压环路喷射装置并结合腐蚀微电极技术, 开展了湍流区中X70 管线钢CO₂腐蚀实验. 利用扫描电镜对不同实验时间的试样表面腐蚀产物微观形貌进行了观察和分析, 并进行了湍流区原位电化学测试和分析. 结果表明, 湍流区中X70 钢的CO₂腐蚀电化学特征与其表面所覆盖腐蚀产物膜层变化密切相关. 实验12 h内, 湍流区中X70钢表面从最初的基体与腐蚀产物共存, 转变为由疏松且不完整的膜层覆盖的特征. 实验12 h 后, 试样表面出现内外两层腐蚀产物膜, 内层膜堆垛致密, 外层膜疏松多孔, 同时湍流区中高切应力导致外层腐蚀产物脱落, 材料表面逐渐被完整致密的内层膜覆盖, 这是腐蚀速率持续下降的主要原因. 电化学结果表明, 实验12 h 内, 湍流区中X70 钢的腐蚀电位E_corr和线性极化电阻R_p不断下降; 电化学阻抗谱由高频容抗弧、中频容抗弧和低频感抗弧组成, 膜层电阻R_f缓慢增加, 电荷传递电阻R_t不断下降, 双电层电容C_dl和膜层电容C_f迅速下降; 12 h后, 腐蚀产物膜层对基体材料保护性随喷射时间延长逐渐增强, E_corr和R_p逐渐增大, 电化学阻抗谱中低频感抗弧逐渐收缩并在48 h 时消失, 最后转变为双容抗特征, R_f、R_t和C_dl随时间迅速增大, C_f趋于稳定.

Electrochemical Corrosion Behavior of X70 Pipeline Steel in Turbulence Zone under Jet Impingement at High Temperature and High Pressure CO2 Environment

The corrosion behavior of X70 pipeline steel in the turbulent zone was investigated in situ with a micro-electrode technique using loop jet impingement under high temperature and high pressure CO₂ environment. The morphology of the corrosion product formed on the surface and corrosion behavior of X70 steel after different periods were investigated by scanning electron microscopy and in situ electrochemical methods, respectively. The electrochemical behavior of X70 steel was closely related to the evolution of corrosion scales on the steel surface. The surface of the steel changed gradually from the presence of both substrate and corrosion product to loose, porous corrosion scales during the first 12 h. After 12 h, the corrosion scales were mainly composed of inner and outer scales. Because of the effect of high wall shear stress in the turbulent zone, the porous, less-protective outer scale was thinned and then removed from the steel surface. Consequently, the surface was increasingly covered by the compact inner scale, which decreases the corrosion rate of the steel considerably. Correspondingly, during the first 12 h, the corrosion potential E_corr and linear polarization resistance R_p of the sample decreased continuously. Meanwhile, electrochemical impedance spectroscopy (EIS) exhibited high- and medium-frequency capacitive loops and a low-frequency inductive loop. Analysis of EIS revealed that the resistance R_f of the corrosion film increased slowly and charge transfer resistance R_t decreased steadily, while the double-layer capacitance C_dl and corrosion film capacitance C_f decreased rapidly. After 12 h, the protectiveness of the corrosion scales improved with time, and thus the E_corr and R_p increased. As the inductive component weakened with time and finally disappeared at 48 h, EIS changed to double capacitive loops. The R_f, Rr, and C_dl increased quickly. Furthermore, the C_f stabilized.