Summary: A nonisothermal plug‐flow reactor for ethylene polymerization is reexamined so as to illustrate the principle and effect of a refined, semi‐microscopic modeling. The novel feature of the current simulation is the application of a Monte Carlo scheme to exactly solve the free‐radical polymerization involved, whereas a reptation‐based molecular theory is introduced in a self‐consistent manner to simulate more accurately the reactant fluid viscosity during polymerization. The simulation is shown to capture some in‐depth consequences of reaction‐transport coupling that cannot be revealed by a traditional, macroscopic type of modeling. The principle of a future extension for dealing with more complex flow reactors is briefly discussed.
Comparison of the predicted temperature profile between Monte Carlo‐based simulation and the ones using moment equations together with two different weight distributions is shown with experimental data for LDPE.
