Effect of heat treatment on the morphology and structure of crystals,powders, and fibers of polyacrylonitrile and saran

As part of a study of chemical and physical changes accompanying the formation of carbons by the pyrolysis of polymers, conventional electron microscopy, electron diffraction, and scanning electron microscopy techniques have been used to examine structural and morphological features of polyacrylonitrile (PAN) crystals, powder, and fibers, and of Saran and poly(vinylidene chloride) (PVDC) powder. Changes accompanying the heating of these polymers in air and in nitrogen have been investigated. PAN crystals grown from propylene carbonate were similar to those obtained by Klement and Geil. When heated in air at 220°C they retained their morphology, and electron diffraction gave the same reflections as PAN. On further heating to 400°C in nitrogen the morphology was retained, but the diffraction was lost. Crystals treated in nitrogen alone at 200°C showed morphology similar to that of the polymer. PAN powders and fibers retained discernable external features of their morphology on heating to 800°C. These results are discussed with reference to changes which take place when poly(vinylidene chloride) and Saran are heated in the range 150–180°C, which results in the loss of one hydrogen chloride per monomer unit, and are subsequently carbonized at 800°C. The development of pore structure and the adsorptive properties of Saran carbons are also discussed.