Regulation of Brønsted acid sites in H-MOR for selective methyl methoxyacetate synthesis

As it is well known, Brønsted acid sites in 8-MR of H-MOR (mordenite) are selective for dimethyl ether (DME) carbonylation to methyl acetate, whereas those in 12-MR are more prone to methanol to olefin reaction. Interestingly, we observed that the Brønsted acid sites in 12-MR of H-MOR are highly active for dimethoxymethane (DMM) carbonylation to methyl methoxyacetate (MMAc), whereas those in 8-MR led to the formation of DME. A series of modified H-MOR catalysts with accurate regulation of Brønsted acid sites in 12-MR or 8-MR were successfully synthesized by selective Na⁺ exchange or pyridine (Py) adsorption. Fourier-transform infrared (FT-IR) spectra, NH₃-temperature-programmed desorption, Py-FT-IR, and inductively coupled plasma analyses suggested that Na⁺ first occupied Brønsted acid sites in 8-MR and then replaced those in 12-MR. All Na⁺-exchanged catalysts exhibited significant acceleration on MMAc selectivity, and the ratio of Brønsted acid amount in 12-MR/total had a positive correlation with MMAc selectivity. The MMAc selectivity (78%) of H-MOR-0.15Na was nearly 2.5 times more than that of untreated H-MOR (31%). However, H-MOR-Py showed almost no carbonylation activity (<1% MMAc) and a highest DME selectivity (98%), indicating that Brønsted acid sites in 12-MR were the only active sites for DMM carbonylation, whereas those in 8-MR tended to accelerate DMM disproportionation to DME.