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Creation of Al-Enriched Mesoporous ZSM-5 Nanoboxes with High Catalytic Activity: Converting Tetrahedral Extra-Framework Al into Framework Sites by Post Treatment
Authors:Yilai Jiao  Luke Forster  Shaojun Xu  Huanhao Chen  Jingfeng Han  Xuqing Liu  Yangtao Zhou  Jinmin Liu  Jinsong Zhang  Jihong Yu  Carmine D'Agostino  Xiaolei Fan
Institution:1. Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016 China;2. Department of Chemical Engineering and Analytical Science, School of Engineering, The University of Manchester, Oxford Road, Manchester, M13 9PL UK;3. National Engineering Laboratory for Methanol to Olefins, Dalian National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian, 116023 China;4. Department of Materials, School of Natural Sciences, The University of Manchester, Oxford Road, Manchester, M13 9PL UK;5. State Key Laboratory of Inorganic Synthesis and Preparative Chemistry, College of Chemistry, Jilin University, Changchun, 130012 China

International Center of Future Science, Jilin University, 2699 Qianjin Street, Changchun, 130012 China

Abstract:ZSM-5 zeolite nanoboxes with accessible meso-micro-pore architecture and strong acid sites are important in relevant heterogeneous catalysis suffering from mass transfer limitations and weak acidities. Rational design of parent zeolites with concentrated and non-protective coordination of Al species can facilitate post-synthetic treatment to produce mesoporous ZSM-5 nanoboxes. In this work, a simple and effective method was developed to convert parent MFI zeolites with tetrahedral extra-framework Al into Al-enriched mesoporous ZSM-5 nanoboxes with low silicon-to-aluminium ratios of ≈16. The parent MFI zeolite was prepared by rapid ageing of the zeolite sol gel synthesis mixture. The accessibility to the meso-micro-porous intra-crystalline network was probed systematically by comparative pulsed field gradient nuclear magnetic resonance diffusion measurements, which, together with the strong acidity of nanoboxes, provided superb catalytic activity and longevity in hydrocarbon cracking for propylene production.
Keywords:ZSM-5  post-synthetic treatment  mesoporous nanoboxes  diffusion  PFG-NMR
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