Studies of the domain structure of anisotropic sintered SmCo5 permanent magnets

In this work, investigations of the magnetic microstructure of anisotropic sintered SmCo₅ permanent magnets with high coercivity have been made using the colloid-scanning electron microscopy (SEM) technique and magnetic force microscopy (MFM). The magnets were produced by powder metallurgy (sintering) process and consisted of oriented grains with an average size of about 20 μm. They were studied in the thermally demagnetized state. Owing to the application of digital image recording, enhancement and analysis, high-quality images of the magnetic microstructure were obtained and analyzed not only qualitatively but also quantitatively. Improvements over previous results were achieved. The grains show the presence of magnetic domains, as expected. At the surface perpendicular to the alignment axis, the coarse domain structure in the form of a maze pattern with surface reverse spikes is observed. The main (maze) domains had typical widths 3–5 μm. The reverse spike domains were imaged as circles typically 1–2 μm in diameter or as elongated regions up to about 6 μm in length. Interestingly, in addition to the coarse maze domains and reverse spikes near the surface, a fine surface domain structure is revealed with MFM. The fine scale domains are found to be magnetized perpendicular to the surface and their occurrence is attributed to further reduction of the magnetostatic energy at the cost of a larger domain wall energy. On the surface parallel to the alignment axis, the main domains within individual grains are imaged as stripe domains with domain walls running approximately parallel to the alignment axis, while reverse spike domains are displayed in the form of triangular domains and occur near some grain boundaries, pores or precipitations. The magnetic alignment of grains was found to be good, but certainly not perfect. In most cases the domain structures within grains were independent of their neighbors, but in some cases (not so rare) observations indicated the existence of significant magnetostatic coupling between neighboring grains. The main and surface domain widths were determined by digital means using the stereologic method of Bodenberger and Hubert. Moreover, the domain wall energy and other intrinsic parameters for the studied magnets were determined.