Formation of fractal porous silica by hydrolysis of TEOS in a bicontinuous microemulsion

Mesoporous silica particles have been prepared by hydrolysis of TEOS (Si(OC₂H₅)₄) in bicontinuous microemulsions containing polyoxyethylene (POE) dodecylether, isooctane and water. TEOS was dissolved in a continuous water phase and hydrolyzed by the dispersed water at around the phase inversion temperature (60°C). Undulating solid materials with layered mesostructures were produced from middle-phase microemulsions in the three phase region (o/w=0.2–0.7). On the other hand, the solids obtained from the lower aqueous phase in the three phase region were found to have a heterogeneous disordered structure. Measurements of the fractal dimensions were performed in the macropore region using a box-counting method for the outline of the SEM texture. We found that the macropore size distribution in the particles prepared from the middle-phase microemulsion follows the fractal rule with a dimension of 1.7. From the results of nitrogen adsorption/desorption curves on the silica, a steep increase in the adsorption amounts was observed at a relative pressure below 0.2, and adsorption/desorption hysteresis was also observed at a relative pressure between 0.3 and 0.5. These studies suggest that the silica synthesized in the bicontinuous microemulsion mesostructure has a very broad size range from micro to macropores with a fractal distribution.