| Abstract: | It was found that diacyl peroxides can be formed in situ in a polymerization medium by the reaction of an acid anhydride with hydrogen peroxide. For the specific application to aqueous vinyl chloride polymerization, an initiator system based on the base-catalyzed reaction of isobutyric anhydride with hydrogen peroxide to produce diisobutyryl peroxide gave very good results. In contrast, the acid chloride was completely ineffective as a peroxide precursor in this reaction. Studies pointing to diisobutyryl peroxide as the initiating species; investigations of reactant stoichiometry; and comparison of the in situ system with preformed diisobutyryl peroxide were conducted. It was shown that this system makes possible the polymerization of vinyl chloride at 30°C at rates comparable to those obtained with dialkyl peroxydicarbonates at 50°C, thus demonstrating the ability of this system to initiate vinyl chloride polymerization at low temperature. The rates of vinyl chloride polymerization with the use of different concentrations of in situ diisobutyryl peroxide at 30, 40, and 50°C were determined. Similarly, polymerization rates with the use of combinations of in situ diisobutyryl peroxide and n-propyl peroxydicarbonate were determined. The data obtained demonstrate rapid initiation of the polymerization reaction and a reduction in polymerization time made possible by this dual initiator system. These results were verified in pilot-plant and commercial-scale PVC polymerizations. |
