Challenges in polypropylene by chemical modification

Radical reactions of i-PP are a well known technical process for the chemical degradation to increase the flowability of the i-PP melt. By decreasing the temperature and increasing the life time of the PP-radicals, a process to synthesize long chain branched i-PP, was developed. The long chain branched-i-PP allows to introduce the i-PP in processing technologies as blow moulding film technology or foaming technology. The mechanism will be discussed. The radical grafting of Polypropylene (PP) becomes more important for the developing of PP-alloys with extended properties. Methylmethacrylate and styrene were polymerized and grafted in PP at low temperatures in solid state. Grafting and polymerizing in solid state means solving the monomers in the PP-powder directly from the reactor without contacting with oxygen (air). The reaction is started by the thermal decomposition of a peroxide. The reactivity of the primary radicals from the peroxide and the transfer reactions of the polymer radical of the PMMA or PS influences the amount of the grafted polymer. The solubility of the monomers and the peroxide in the amorphous i-PP-phase was measured. The grafting yield and the dispersity of the second polymer depends on the solubility and dispersity of peroxide and monomers in the PP-powder particles.