Synthesis of Nickel Supported Catalysts for Hydrogen Production by Sol-Gel Method

SiO₂ and Al₂O₃ supported Ni catalysts were synthesized in the form of xerogels: the SiO₂ based materials were prepared starting from Ni propionate or glycolate salts and reacting them with tetraethoxysilane (TEOS) in propionic acid, Si(ethylene glycolate) or sodium silicate. The Al₂O₃ supported catalysts were prepared similarly from Ni propionate salts with Al iso-propoxide salts. Narrow metal particles and strong metal support interactions are observed in the sol-gel catalysts. The metal dispersion was higher for Al₂O₃ based materials than the SiO₂ ones and it deeply depends on the Ni precursor for the silica supported Ni. Wet impregnated oxides with similar Ni loading have higher metal surface area than those from sol-gel processing. The influence of surface differences on the catalytic activity of the materials was studied following the CH₄ and CO₂ reaction in dry reforming conditions by pulse reaction tests.