Scale Inhibitor and Dispersant Based on Poly(Acrylic Acid) Obtained by Redox‐Initiated Polymerization

Low molar mass poly(acrylic acid) (PAA) is generally obtained by free radical polymerization of acrylic acid (AA) in aqueous solution, using thermal initiators and some chain transfer agent. However, under such conditions it is rather difficult to efficiently produce molar masses as low as those required for obtaining an effective dispersant. In this work, the semibatch polymerization of AA at 45 °C is considered, using potassium persulfate (KPS) and sodium metabisulfite (KPS/NaMBS), or alternatively KPS and sodium hypophosphite (KPS/NaHP) as redox initiators to produce PAA of controlled low molar masses. These initiation systems allow the production of PAA with M_n as low as 2.0 kDa, relatively narrow molar mass distribution (1.5 < M_w/M_n < 3.0), and low branching degree. Most of the investigated polymerizations reach almost complete conversions (>95%); and it is verified that both reductants, NaMBS and NaHP, also behave as chain transfer agents. Finally, the investigated process with redox couples allowed the production of PAA with acceptable dispersant and antiscaling properties.