Catalytic Gas‐phase Fluorination of Hexachlorobutadiene to 1,2‐Dichlorotetrafluorocyclobutene over Cr/Zn‐based Catalysts

In this paper, the gas‐phase fluorination of hexachlorobutadiene (HCBD) to synthesize 1,2‐dichlorotetrafluorocyclobutene (DTB) was carried out over a series of Cr/M/Zn catalysts (M = Ni, Co, Cu, In, Al). The influence of prefluorination by different fluorinating agents (HF, 95%HF + 5%Cl₂, 95%HF + 5%O₂, CF₂O, CF₂Cl₂) on catalytic performance of Cr/Co/Zn sample was also investigated. The addition of prompters to the Cr/Zn catalyst improved remarkably its catalytic properties. The Cr/Ni/Zn catalyst exhibited the best catalytic activity (1.318 mmol/h/g) at 390 °C and the Cr/Co/Zn catalyst showed the best DTB selectivity (42.5%) at 350 °C. Compared to that of gaseous HF, the catalytic performance of the Cr/Co/Zn catalyst after treatment by HF + O₂ and CF₂O increased considerably, whereas for HF + Cl₂ and CF₂Cl₂ it showed little effect. In order to identify the different species (Cr─O, Cr─F, CrO _xF _y) present on catalysts’ surface and determine their exact role, these catalysts before and after the reaction were characterized by X‐ray photoelectron spectroscopy. It was found that the concentration of the various species was responsible for the activity and lifetime of catalysts. Moreover, a possible reaction route is proposed based upon the product distribution. The most feasible formation pathway of DTB proceeded via the cyclization of C₄Cl₄F₂ or C₄Cl₃F₃ to yield c‐C₄Cl₄F₂ and c‐C₄Cl₃F₃ followed by further the Cl/F exchange.