On-line analysis of polymer melt processes

Molten polymer process streams are difficult to analyze either in- or on-line because of sampling problems due to the high temperature and viscosity of the molten state. Real-time monitoring of chemical compositions in these processes can significantly improve safety and product quality and minimize process costs and waste. The information content of the mid-infrared spectrum combined with the recent development of rugged process Fourier transform (FT) IR spectrometers is stimulating the application of process FT-IR to industrial polymer melt processes. Sampling considerations for polymer melts are reviewed. Also, the use of FT-IR spectrometry for on-line measurements of the polymer composition for polymer blends and copolymers in the melt, and the question of how this information could be used to monitor and control the quality of the product given by the process are discussed.