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Flexural and tensile moduli of flexible FR4 substrates
Institution:1. Department of Mechanical Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon, 34141, South Korea;2. I-CONS, Chungui-ro, Sinpung-myeon, Gongju-si, Chungcheongnam-do, 32525, South Korea;1. University of West Bohemia, Faculty of Electrical Engineering, Regional Innovation Centre for Electrical Engineering, Univerzitní 8, 306 14 Pilsen, Czech Republic;2. University of West Bohemia, Faculty of Electrical Engineering, Department of Technologies and Measurement, Univerzitní 26, 306 14 Pilsen, Czech Republic;1. KTH Royal Institute of Technology, School of Chemical Science and Engineering, Fibre and Polymer Technology, SE–100 44 Stockholm, Sweden;2. KTH Royal Institute of Technology, School of Chemical Science and Engineering, Department of Chemistry, SE–100 44 Stockholm, Sweden;1. Department of Chemistry, Research Institute for Natural Science, Korea University, 145 Anam-ro, Seongbuk-gu, Seoul 02841, Republic of Korea;2. Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology, Daejeon 305-701, Republic of Korea;3. Department of Chemical and Biomolecular Engineering, Yonsei University, 50 Yonsei-ro, Seodaemoon-Gu, Seoul 03722, Republic of Korea
Abstract:A flexible FR4 substrate is not only a core part of current integrated circuit assemblies, but also a promising material for flexible electronics applications. The thin composite sheet typically contains a single-ply of glass fabric which is impregnated with epoxy resin. The single-ply reinforcement leads to large heterogeneity along the through-thickness direction, which causes different behavior in the flexural and tensile moduli. However, no comparative study between the flexural and tensile moduli has been presented for commercialized flexible FR4 substrates. In this study, the flexural and tensile moduli of flexible FR4 substrates were measured using a three-point bending test and a direct tensile test, respectively. Three FR4 substrates were prepared with a different number of glass fabric plies and different types of epoxy resin, with a total thickness ranging from 100 to 150 μm. The effect of the span-to-depth ratio on the flexural modulus was first examined in order to obtain the true flexural modulus from the three-point bending test. For comparison, the strain was accurately measured using a video extensometer to obtain the tensile modulus. In-plane anisotropy and temperature dependence were also investigated for both the flexural and tensile moduli.
Keywords:Flexural modulus  Tensile modulus  Flexible FR4  GFRP  Single-ply glass fabric
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