Near-infrared methane sensor based on a distributed feedback laser

In this article, a near-infrared methane detection system using tunable diode laser absorption spectroscopy technology was designed and implemented. The distributed feedback laser was driven by a self-developed temperature and current controller to allow scanning the selected absorption wavelength at 1654?nm. Laser temperature fluctuation was lower than 0.01%, and the output emission wavelength was linear and stable. The emitted beam passed a reflective gas chamber and was received by the Indium Gallium Arsenide photodiode detector. Through a data acquisition card, a digital lock-in amplifier was developed to extract the second harmonics with real-time monitoring and adjustment. Based on Allan deviation analysis, the limit of detection was about 48?ppm with a path length of 30?cm, at an integration time of 6?s. The experimental results revealed a maximum detection error of less than 3% at a gas concentration higher than 100?ppm. The fluctuations rates in long-term (9?hr) stability measurements for 1?×?10³?ppm and 1?×?10⁴?ppm methane samples were 0.8% and 0.48%, respectively, indicating good stability for the sensor. In the control module design, compared with previous reports on methane detection systems, the current system uses a self-developed temperature controller, a current driver and a signal processor, to allow real-time display and adjustments. The potential for adjustable wavelength scanning is available for multi-gas detection based on a single detection system.