Abstract: | A polymer‐dispersed liquid‐crystal (PDLC) film was prepared from UV‐curable acrylic, thermally curable epoxy, and a liquid‐crystal (LC) mixture with a fixed LC content of 40 wt %. The UV irradiation and heat treatments were in sequential steps. At first, a phase diagram of a binary mixture of LC (E63) and epoxy diglycidyl ether of polypropylene glycol (DER736)] was established to understand their miscibility. Then, the phase‐separation temperatures and morphologies of pre‐UV‐cured films with different equivalent DER736/dicyandiamide (DICY) molar ratios were observed. Finally, the polymerization‐induced phase‐separation behavior and morphology of the PDLC film were studied by real‐time observation while the film was maintained at 130 °C under the microscope. The results showed that the acrylic network would not affect the phase‐separation behavior of the E63/DER736 mixture. In both thermally induced and polymerization‐induced phase separations, the undissolved DICY particles acted as nucleation agents and were capable of inducing E63 to separate out early. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2033–2042, 2000 |