Ultrasound technique as a tool for high-rate incorporation of Al2O3 in NiCo layers

NiCo–Al₂O₃ composite coatings were prepared by electrodeposition in a sulfamate plating bath containing Al₂O₃ particles to be co-deposited under sonication. For reliable determination of the microstructure, detailed studies on composite cross-sections were carried out by energy-dispersive spectrometer (matrix composition, particle content) and FE-SEM/electron backscattered diffraction data (particle distribution, grain size), accompanied by XRD analyses concerning texture, lattice parameter, grain size, and residual stress. The NiCo matrix with a Co/Co + Ni ratio up to 0.4 is a face-centered cubic solid solution with <100> and <110> fiber textures. The distribution of the particles (size 250 nm) was well-dispersed and enhanced up to 15 wt.% by ultrasound application during plating. Vickers hardness increased up to 50% by dispersion hardening. First-order residual stress in the matrix increased with rising Co content, thus decreasing wear resistance and revealing the complex of composite properties with partially opposite effects.