Vapour phase synthesis of isobutyraldehyde from methanol and ethanol over mixed oxide supported vanadium oxide catalysts

The vapour phase synthesis of isobutyraldehyde from methanol and ethanol in one step was investigated over titania-silica, titania-alumina, titania-zirconia, titania-silica-zirconia, and magnesia supported vanadium oxide catalysts at 623 K and under normal atmospheric pressure. Among various catalysts the titania-silica binary oxide supported vanadia provided higher yields than the other single or mixed oxide supported catalysts. The high conversion and product selectivity of V₂O₅/TiO₂-SiO₂ catalyst (20 wt% V₂O₅) was related to the better dispersion of vanadium oxide over titania-silica mixed oxide support in addition to other acid-base and redox characteristics. A reaction path for the formation of isobutyraldehyde from methanol and ethanol mixtures over these catalysts was described.