Rigidity percolation model of polymer fracture

A theory of the fracture of polymers with network microstructure was developed that was based on the vector, or rigidity percolation (RP) model of Kantor and Webman, in which the modulus, E, is related to the lattice bond fraction p, via E ～ p ? p_c]^τ. The Hamiltonian for the lattice was replaced by the strain energy density function of the bulk polymer, U = σ²/2E, where σ is the applied stress and p was expressed in terms of the lattice perfection via the bond density ν, with the entanglement molecular weight, ν = ρ/M_e and appropriate measures of crosslink density for rubber, thermosets, and carbon nanotubes. The stored mechanical energy, U, was released by the random fracture of νD_op ? p_c] over stressed hot bonds of energy D_o ≈ 330 kJ/mol. The polymer fractured critically when p approached the percolation threshold p_c, and the net solution was obtained as σ = (2EνD_o p ? p_c])^1/2 with a fracture energy, G_1c ～ p ? p_c]. The fracture strength of amorphous and semicrystalline polymers in the bulk was well described by, σ = ED_oρ/16 M_e]^1/2, or σ ≈ 4.6 GPa/M_e^1/2. Fracture by disentanglement was found to occur in a finite molecular weight range, M_c < M < M*, where M*/M_c ≈ 8, such that the critical draw ratio, λ_c = (M/M_c)^1/2, gave the molecular weight dependence of the fracture as G_1c ～ (M/M_c)^1/2 ? 1]². The critical entanglement molecular weight, M_c, is related to the percolation threshold, p_c, via M_c = M_e/(1 ? p_c). Fracture by bond rupture was in accord with Flory's suggestion, G/G* = 1 ? M_c/M], where G* is the maximum fracture energy. Fracture of an ideal rubber with p = 1 was determined not to occur without strain hardening at λ > 4, such that the maximum stress, σ = E (λ ? 1/λ) = 3.75E. The fracture properties of rubber were found to behave as σ ～ ν, σ ～ E, and G_1c ～ ν. For highly crosslinked thermosets, it was predicted that σ ～ (Eν)^1/2, σ ～ (X ? X_c)^1/2, and G_1c ～ ν^?1/2, where X is the degree of reaction of the crosslinking groups and X_c defines the gelation point. When applied to carbon nanotubes (SWNT and MWNT) of diameter d and hexagonal bond density ν = j/b², the nominal stress as a function of diameter is σ(d) = 16 ED_o(p ? p_c) j/b]^1/2/d ≈ 211/d (GPa.nm) and the critical force, F_c(d) ≈ 166 d (nN/nm), in which j = 1.15, b = 0.142 nm, E ≈ 1 Tpa, and D_o = 518 kJ/mol. For polymer interfaces with Σ chains per unit area of length L and width X ～ L^1/2, G_1c is then ～ p ? p_c], where p ～ ΣL/X. The results predicted by the RP fracture model were in good agreement with a considerable body of fracture data for linear polymers, rubbers, thermosets, and carbon nanotubes. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 168–183, 2005