Formation of Superhydrophobic Alumina Coating Films with High Transparency on Polymer Substrates by the Sol-Gel Method

Transparent, superhydrophobic coating films have been prepared on polymer substrates at low temperatures through the sol-gel method. Al₂O₃ gel films were prepared on poly(ethylene terephthalate) substrates from Al(O-sec-C₄H₉)₃ chemically modified with ethyl acetoacetate. A small roughness of about 20–50 nm was found to form on the surface of the Al₂O₃ gel films dried at room temperature and then immersed in hot water at 60°C. The electron diffraction measurements have shown that this roughened surface consists of pseudoboehmite nanocrystals. The coating of hydrolyzed fluoroalkyltrimethoxysilane on the Al₂O₃ gel films with the small roughness produced transparent, superhydrophobic films with contact angle for water larger than 150°.