Comparative study of Co3O4-ZSM-5 catalysts synthesized by different hydrothermal methods for the catalytic oxidation of dichloromethane

In this work, various Co₃O₄-ZSM-5 catalysts were prepared by the microwave hydrothermal method (MH-Co₃O₄@ZSM-5), dynamic hydrothermal method (DH-Co₃O₄@ZSM-5), and conventional hydrothermal method (CH-Co₃O₄/ZSM-5). Their catalytic oxidation of dichloromethane (DCM) was analyzed. Detailed characterizations such as X-ray diffractometer (XRD), scanning microscopy (SEM), X-ray photoelectron spectroscopy (XPS), Brunauer–Emmett–Teller (BET), H₂ temperature-programmed reduction (H₂-TPR), temperature-programmed desorption of O₂ (O₂-TPD), temperature-programmed desorption of NH₃ (NH₃-TPD), diffuse reflectance infrared Fourier-transform spectra with NH₃ molecules (NH₃-DRIFT), and temperature-programmed surface reaction (TPSR) were performed. Results showed that with the assistance of microwave, MH-Co₃O₄@ZSM-5 formed a uniform core-shell structure, while the other two samples did not. MH-Co₃O₄@ZSM-5 possessed rich surface adsorbed oxygen species, higher ratio of Co³⁺/Co²⁺, strong acidity, high reducibility, and oxygen mobility among the three Co₃O₄-ZSM-5 catalysts, which was beneficial for the improvement of DCM oxidation. In the oxidation of dichloromethane, MH-Co₃O₄@ZSM-5 presented the best activity and mineralization, which was consistent with the characterizations results. Meanwhile, according to the TPSR test, HCl or Cl₂ removal from the catalyst surface was also promoted in MH-Co₃O₄@ZSM-5 by their abundant Brønsted acid sites and the promotion of Deacon reaction by Co₃O₄ or the synergistic effect of Co₃O₄ and ZSM-5. According to the results of in situ DRIFT studies, a possible reaction pathway of DCM oxidation was proposed over the MH-Co₃O₄@ZSM-5 catalysts.