The annealing of alkaline-earth metal polymetaphosphate powders (I). Crystallisation and sintering processes

Amorphous barium, strontium, calcium and magnesium polymetaphosphate powders (MP₂O₆)_n, n = 20 were prepared by dehydration of the corresponding polymetaphosphate hydrate precipitates. These powders were annealed by different continuous and isothermal heat treatments over the temperature range 450° to 700 °C, the glass transition temperatures T_g to above (T_g + 120) °C. The morphologies at different degrees of crystallisation were studied by scanning electron microscopy. For the main crystallisation process (ten to sixty-seventy percent crystallisation), the powder particles retained their original pea-pod form; then after seventy percent crystallisation, these crystallised particles sintered laterally to lozenge-shaped twin-hexagonal crystals of lengths 0.5 to 3 μm. Differential thermal analysis confirmed that a markedly exothermic crystallisation process (overall enthalpy changes from about 30 to 45 kJ mol⁻¹) was occurring within the powder particles. Crystallisation rates varied from < 0.005 min⁻¹ at temperatures near T_g to > 0.5 min⁻¹ at higher temperatures; the activation energies for this process varied from 360 to 560 kJ mol⁻¹. The completely annealed crystals were studied by scanning electron microscopy, X-ray diffraction and further differential thermal analysis to 1000 °C. The X-ray diffraction d value patterns, the fusion temperatures and the enthalpies of fusion were all in close agreement with the literature values for the corresponding beta alkaline-earth metal polymetaphosphates prepared by melt crystallisation.