Silolene-Bridged zirconocenium polymerization catalysts

A new silolene-bridged compound, racemic (1,4-butanediyl) silylene-bis (1-η⁵-in-denyl) dichlorozirconium ( 1 ) was synthesized by reacting ZrCl₄ with C₄H₈Si (IndLi)₂ in THF. 1 was reacted with trialkylaluminum and then with triphenylcarbenium tetrakis (penta-fluorophenyl) borate ( 2 ) to produce in situ the zirconocenium ion ( 1 ⁺). This “constraint geometry” catalyst is exceedingly stereoselective for propylene polymerization at low temperature (T_p = ?55°C), producing refluxing n-heptane insoluble isotactic poly(propylene) (i-PP) with a yield of 99.4%, T_m = 164.3°C, δH_f = 20.22 cal/g and M?_w = 350 000. It has catalytic activities of 10⁷?10⁸ g PP/(mol Zr · C₃H₆] · h) in propylene polymerization at the T_p ranging from ?55°C to 70°C, and 10⁸ polymer/(mol Zr · monomer] · h) in ethylene polymerization. The stereospecificity of 1 ⁺ decreases gradually as T_p approaches 20°C. At higher temperatures the catalytic species rapidly loses stereochemical control. Under all experimental conditions 1 ⁺ is more stereospecific than the analogous cation derived from rac-dimethylsilylenebis (1-η⁵-indenyl)dichlorozirconium ( 4 ). The variations of polymerization activities in ethylene and in propylene for T_p from ?55°C to +70°C indicates a Michaelis Mention kinetics. The zirconocenium-propylene π-complex has a larger insertion rate constant but lower thermal stability than the corresponding ethylene π-complex. This catalyst copolymerizes ethylene and propylene with reactivity ratios of comparable magnitude r_E ? 4r_p. Furthermore, r_E.r_p ? 0.5 indicating random copolymer formation. Both 1 and 4 activated with methylaluminoxane (MAO) exhibit much slower polymerization rates, and, under certain conditions, a lower stereo-selectivity than the corresponding 1 ⁺ or 4 ⁺ system. © 1994 John Wiley & Sons, Inc.