Flow Regimes in Packed Beds of Spheres from Pre-Darcy to Turbulent

Characteristics of flow regimes in porous media, along the processes of energy dissipation in each regime, are critical for applications of such media. The current work presents new experimental data for water flow in packed steel spheres of 1- and 3-mm diameters. The porosity of the porous media was about 35 % for both cases. The extensive dataset covered a broad range of flow Reynolds number such that several important flow regimes were encountered, including the elusive pre-Darcy regime, which is rarely or never seen in porous-media literature and turbulent regime. When compared to previous information, the results of this study are seen to add to the divergence of available data on pressure drop in packed beds of spheres. The divergence was also present in the coefficients of Ergun equation and in the Kozeny–Carman constant. The porous media of the current work were seen to exhibit different values of permeability and Forchheimer coefficient in each flow regime. The current data correlated well using the friction factor based on the permeability (measured in the Darcy regime) and the Reynolds number based on the same length scale. An attempt was made to apply recent theoretical results regarding the applicability of the quadratic and cubic Forchheimer corrections in the strong and weak inertia regime.