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Insights into the deposition rate and microstructure of polysilicon films: effect of different hydrogen dilution ratio

Polycrystalline silicon thin film formation from inductively coupled plasma enhanced chemical vapor deposition system was studied. The dilution effect of H₂ on film deposition was discussed. The X-ray diffractometry, Raman spectra and scanning electron microscope measurement were carried out to analyze the influence of H₂ on the microstructures and the topography of polycrystalline silicon thin films. The optimum conditions for polycrystalline silicon thin films deposition were also discussed. The results indicated that polycrystalline silicon thin films with columnar structure crystals were fabricated on glass substrate. The deposition rate exhibited monotonic increase with Silane ratio R, a maximum deposition rate of 0.65nm⋅s^-1 was obtained. However, the crystal volume fraction of polycrystalline silicon thin films initially increased from 60.5% to 67.3%, and then slightly decreased with the increase of R. Therefore, the crystal has a maximum value of 67.3% at R=4.8%. The polycrystalline silicon thin films had a compact and well-arranged structure at this ratio. This structure can also increase carrier mobility and improve the efficiency of solar cells.