Effect of Al2O3 on the viscosity and structure of calcium silicate-based melts containing Na2O and CaF2

The effect of Al₂O₃ on viscosity in the calcium silicate melt-based system containing Na₂O and CaF₂ was investigated and correlated with the melt structure using FTIR (Fourier transform infrared) spectroscopy, XPS (X-ray photoelectron spectroscopy), and Raman spectroscopy. Substituting SiO₂ with Al₂O₃ modified the dominant silicate network into a highly structured alumino-silicate structure with the aluminate structure being particularly prevalent at 20 mass% of Al₂O₃ and higher. As the melts become increasingly polymerized with higher Al₂O₃ content, the fraction of symmetric Al–O⁰ stretching vibrations significantly increased and the viscosity increased. XPS showed a decrease in the amount of non-bridged oxygen (O^?) but an increase in bridged oxygen (O⁰) and free oxygen (O^2?) with higher Al₂O₃. Although changes in the structure and viscosity with higher CaO/(SiO₂ + Al₂O₃) were not significant, the symmetric Al–O⁰ stretching in the AlO₄]^5?-tetrahedral units decreased. The apparent activation energy for viscous flow varied from 118 to 190 kJ/mol.