Purification of carbohydrate-containing substrates from plant biomass hydrolysates

Carbohydrate-containing substrates are produced in Russia by means of dilute acid hydrolysis of wood and vegetable residues. Hydrolysates contain 3 to 4% monosaccharides and nearly 1% impurities. The common schemes used to prepare the hydrolysate for fermentation include cooling by self-evaporation; inversion of oligosaccharides; neutralization of sulfuric (and organic) acids; addition of mineral food substances containing nutrient N, P, and K salts; aeration to coagulate colloidal substances; and sedimentation of residues. Our work led to the suggestion that a flocculation step using cationic polyelectrolytes be added to purify more completely the substrates from lignin-huminic substances (LHS). This method permits the transfer of a part of the dissolved and colloidal LHS into a suspended state and the removal of more than 90% of the suspended materials, thereby increasing the yield and quality of ethanol and fodder yeast. Three industrial plants have reported successful results using this method in the past few years. Flocculation has also proven itself capable of clearing waste culture liquids of their dispersed phases by extents of 30–60%, as measured by chemical oxygen demand, color depth, or lignin content parameters, prior to consideration of such wastewater for recycling.