One step NaBH4 reduction of Pt-Ru-Ni catalysts on different types of carbon supports for direct ethanol fuel cells: Synthesis and characterization

The ternary catalyst Pt₇₅Ru₅Ni₂₀ was conducted on various types of carbon supports including functionalized Vulcan XC-72R (f-CB), functionalized multi-walled carbon nanotubes (f-MWCNT), and mesoporous carbon (PC-Zn-succinic) by sodium borohydride chemical reduction method to improve the ethanol electrooxidation reaction (EOR) for direct ethanol fuel cell (DEFC). It was found that the particle size of the metals on f-MWCNT was 5.20 nm with good particle dispersion. The alloy formation of ternary catalyst was confirmed by XRD and more clearly described by SEM element mapping, which was relevant to the efficiency of the catalysts. Moreover, the mechanism of ethanol electrooxidation reaction based on the surface reaction was more understanding. The activity and stability for ethanol electrooxidation reaction (EOR) were investigated using cyclic voltammetry and chronoamperometry, respectively. The highest activity and stability for EOR were observed from Pt₇₅Ru₅Ni₂₀/f-MWCNT due to a good metal-carbon interaction. Ru and Ni presented in Pt-Ru-Ni alloy improved the activity and stability of ternary catalysts for EOR. Moreover, the reduction of Pt content in ternary catalyst led to the catalyst cost deduction in DEFC.