A non-destructive experimental investigation of elastic plastic interfaces of autofrettaged thick-walled cylindrical aluminium high pressure vessels

Positions of elastic plastic interfaces play a vital role in safe design and safe use of high pressure vessels. The ENGIN-X neutron diffractometer at the ISIS facility was used to measure the residual strain profiles in a series of aluminium vessels which had been subjected to different pressure levels. The positions of elastic plastic interfaces of the autofrettaged pressure vessels were identified. The results revealed that the residual strain magnitude and the depth of the plastic region will increase with increasing autofrettage pressure level. When autofrettage pressure produces an elastic-plastic boundary at a greater depth than the geometric mean position of the vessel wall, reverse yielding will occur, hence the loss of the vessels’ elastic ability to its subsequent loading. The neutron experimental results agreed well with both the suggestions from existing literatures and the results from FE simulations.