A New Method to Examine Interfacial Reactions of a Multilayered System NiAl–Hf–hBN on a Sapphire Fibre

Fibre reinforced NiAl offers new possibilities for the development of high strength structural materials of low density applicable in gas turbines at high operating temperatures. The properties of composite materials are strongly influenced by the strength of the fibre–matrix interface. In addition, if fibre and matrix differ in their thermal expansion coefficients, a well controlled interface reaction at high temperature changes is demanded. Therefore, two layers consisting of BN and Hf were embedded between a sapphire fibre and NiAl and heated at 1350 °C to find a compromise between adhesion and ductility. The control and characterization of the reaction zone is essential for the development of these new materials. Especially, the characterization of the fibre-coating interface is a challenge. The different hardness of fibre and coating makes it nearly impossible to use a conventional cross-section preparation. Further, the small dimension of the reaction zone requires the use of analytical techniques providing high lateral resolution. In order to accomplish these requirements, a newly developed technique FIB (Focused Ion Beam)-EPMA (Electron Probe Microanalysis) was combined with XRD (X-ray diffraction). XRD was performed for the identification of the phases. The reaction zone was exposed by a special FIB preparation technique and examined by surface-sensitive EPMA. This allowed to determine the spatial distribution of the different phases.