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A case study of cogeneration for Jeddah and Yanbu petromin refineries in Saudi Arabia
Institution:1. Universidad Nacional Autónoma de Mexico (UNAM), Ciudad de Mexico, Mexico;2. Research Centre for Carbon Solutions, School of Engineering & Physical Sciences, Heriot-Watt University, EH14 4AS, Edinburgh, UK;3. Instituto Nacional de Electricidad y Energias Limpias, Reforma 113, col. Palmira, Cuernavaca Morelos, C.P. 62490, Mexico;1. School of Mechatronic Engineering, Xi''an Technological University, Xi''an, 710021, China;2. Department of Business Administration, University of Science and Technology Liaoning, Anshan, 114051, China;3. Department of Biomedical Engineering, University of Thi-Qar, 64001, Nassiriya, Iraq;4. Mechanical Engineering Department, University of Technology, Baghdad, Iraq;5. School of Mechanical Engineering, University of Mohaghegh Ardabili, Ardabil, Iran;6. Mechanical Engineering Department, College of Engineering, Prince Sattam Bin Abdulaziz University, Alkharj, 16273, Saudi Arabia;7. Mechanical Engineering Department, Faculty of Engineering, Red Sea University Port Sudan, Sudan;1. Department of Civil and Industrial Engineering, University of Pisa, Pisa, Italy;2. Enel Green Power, Italy;1. Department of Internal Medicine, Texas Health Presbyterian Hospital of Dallas, 8200 Walnut Hill Lane, Dallas, TX, 75231, USA;2. Institute for Exercise and Environmental Medicine, Texas Health Presbyterian Hospital Dallas, University of Texas Southwestern Medical Center, 7232 Greenville Avenue, Dallas, TX 75231, USA;1. Cranfield University, School of Water, Energy and Environment, Bedfordshire MK43 0AL, United Kingdom;2. University College London, Centre for Process Systems Engineering, London WC1E 7JE, United Kingdom;3. National Laboratory Astana at Nazarbayev University, Energy, Ecology & Climate Laboratory, Astana 010000, Kazakhstan;4. Kazakhstan Utility Systems LLP, Karaganda 100012, Kazakhstan
Abstract:The Petromin refineries in Jeddah and Yanbu, Saudi Arabia produce power and process steam separately. The Jeddah refinery gas turbines that have an installed capacity of 88 MW, run at less than 50% utilization factor. The refinery demand of steam is 70–120 tons h−1.The electric power demand of Yanbu refinery is supplied by The Royal Commission of Yanbu at a rate of 16–25 MW. The steam consumption is 68 tons h−1. Data were collected for the performance and requirement for both plants. An integrated system for cogeneration is proposed which consists of a gas turbine, heat recovery steam generator equipped with a supplementary duct burner and economizer. The thermal and economical analyses have proved the feasibility of the proposed system with payback periods of 23 and 36 months for Jeddah and Yanbu refineries, respectively. However, the payback period for Jeddah refinery can be reduced to 15 months if the utilization factor is improved, and the excess power generated by the gas turbines is connected to the public utility grid. In fact, it is worth mentioning that the present study is considered the first to be carried out in Saudi Arabia; more studies and investigations could lead to tremendous saving in the fuel consumption in this country.
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