Electrorheological properties of PDMS/carbon black suspensions under shear flow

Suspensions of polydimethylsiloxane (PDMS) containing low amounts (1 wt.% or less) of a highly conducting carbon black (CB) filler are rendered conductive and exhibit electrorheological (ER) responses under shear flow when exposed to an externally applied AC electric field. The presence of columnar structures, consisting of CB particles aligned in the direction of the electric field is evidenced through optical microscopy experiments. The appearance of yielding behavior and positive ER response, manifested by an increase in the viscosity of the suspensions, depend strongly on the filler loading, strength of the electric field, magnitude of the shear field, and viscosity of the medium. The responses are stronger at low filler loadings, below the percolation threshold, and at very low shear rates, where the microstructure of the dispersed phase remains intact. At higher shear rates, corresponding to Mason numbers (Mn) above 1, the structure is disrupted and thus does not contribute to the observed shear stress. The rheological characterization is accompanied with admittance measurements, to demonstrate that the induced polarization forces between particles lead to the formation of electrically conductive structures within the polymer matrix. A critical comparison with the qualitative predictions based on the theory of induced dipole–dipole interactions shows that the theory is valid for these dilute systems.