| Abstract: | This article describes electrically conductive polymer blends containing polyaniline‐dodecyl benzene sulfonic acid (PANI‐DBSA) dispersed in a polystyrene (PS) matrix or in crosslinked polystyrene (XPS). Melt blending of previously mixed, coagulated, and dried aqueous dispersions of PANI‐DBSA and PS latices lead to high conductivities at extremely low PANI‐DBSA concentrations (∼0.5 wt % PANI‐DBSA). In these blends, the very small size of the PANI‐DBSA particles and the surface properties (with surfactants used) of both the PANI and polymer particles play a major role in the PANI‐DBSA particle structuring process. The PANI‐DBSA behavior is characteristic of a unique colloidal polymeric filler with an extremely high surface area and a strong interaction with the matrix, evidenced by a significantly higher glass‐transition temperature of the matrix. The effect of the shear level on the conductivity and morphology of the PS/PANI‐DBSA blends was studied by the production of capillary rheometer filaments at various shear rates. An outstanding result was found for XPS/PANI‐DBSA blends prepared by the blending of aqueous XPS and PANI‐DBSA dispersions. Some of these blends were insulating at low shear levels; however, above a certain shear level, smooth surface filaments were generated, with dramatically increased and stable conductivities. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 611–621, 2001 |
